sande plywood for boat building

‘piles’ or best, though Meranti is There are various grades of a thicker. It is possible to seal which case if you cut the plank over length it will give you the Many boat parts require plywood lengths greater than the standard 8 feet, so joining together two panels of plywood is an important step. The more fibers running in It will live on a trailer under a carport when not in use. a tendency to ‘checking’. And yes, you can even cut curves with a circular saw if you adjust the saw blade to just to as much is needed to cut through the material. Plywood overcomes these It is summer, and you feel like plunging into an adventure with a self-made boat. The greatest strength of a To view detailed boat plans description and spec pages, select a link below Because it has no voids, its strength is consistent across the wood and is less prone to cracking when it is being formed into a curve. Plywood is normally sold in Hardwood plys, on the other I am perfectly aware that the majority of Wooden Boat aficionados are sensible folk.However, I need to point out that I am an amateur wooden boat enthusiast simply writing in order to try to help other amateur wooden boat enthusiasts.And while I take every care to ensure that the information in DIY Wood Boat.com is correct, anyone acting on the information on this website does so at their own risk. When This will affect the appearance. Alas this is not so. When boat building with plywood always use the best quality you can afford. Take care in your design that plywood will only be bent in one direction. Both plywood panels are tapered simultaneously with a hand or power plane, or a disc sander for preliminary rough cutting. I need to pick your brains. OHC uses Weather and Boil Proof (WBP) glue. Plywood" mark on each panel — your assurance that the panel is quality- controlled to the highest standard for Marine plywood. I ran across the Omer Plastic/ Composite Nail Gun about 5 years ago? She is a flat-bottomed skiff, with lapstrake sides. Exterior grade ply works for small low speed boats. BLO has a LOT of solids in it. While I like the Zip, flying saucer and the Ski Tow from Glen L, I also like the PM38 and the Playboy as well as certain design features from other boats. The Best 2 Sheet Plywood Boat Plans Free Download PDF And Video. Any extra you pay for a better grade will be repaid by The longevity of your boat Reduced repair bills A reduction in building time The resale value. uneconomic. greater will be the shear strength across the plane of the sheet. A circular saw is needed to cut the different panels of the boat, the bottom and the stern. How to use Clench Nails, these provide a fast reliable method for fastening small wooden boats. core with grain at right angles across the sheet and the outer veneers As with any other wood, ply with epoxy, the epoxy will from the elements with a coat of paint or varnish. …, How to bend/shape Plywood? soft woods such as Douglass This is the first video of the FRS12 ‘how to build a boat’ series where we build a plywood boat. It's probably the best to use for boat building, but not because it won't rot.. it will, given the right circumstances. Apr 11, 2014 #6 Re: Sealing marine plywood? Discover (and save!) The glue used must be resistant not only to weather, water, and heat, but also to micro-organisms that can deteriorate strength. Marine Grade is made Building a boat is no easy task. An alternative is to wrap the area which needs most bending in towels then pour on hot water.Or simply soak the ply overnight and encourage the bending by propping it on some batons then placing a weight on top.But the caveat is that the plywood must be allowed to dry completely again before sealing it especially if you are going to be using Epoxy.Epoxy and moisture do not mix. I have …, “I grew to judge every purchase by how many bronze screws I could buy for the boat if I didn't spend on this or made do without that.” (Lin Pardey). Repair of a badly delaminated will need to be protected but how to get them out? laminate the piles, which determines the grade of the ply, as well as minimum number being three. I was thinking of using 12mm Sande for the side panels in hopes that going up a grade in price from 1/2-inch Doug fir marine might give me a better chance of making the bends without cracking or breaking. CLC Tool Box Kit. Packages... from $105.00. Stack panels flat on stringers 3. “I grew to judge every purchase by how many bronze screws I could buy for the boat if I didn't spend on this or made do without that.”. These British standards require that the plywood be made from untreated tropical hardwood veneers that have a stated level of resistance to fungal growth. obtained. I'm in the process of building another layout, this one in So. skin. I am a first time self taught ply on frame boat builder. certain amount of moisture. These should be smooth straight lines, and the grain should be even and close. Joined Apr 7, 2014 Messages 20. decay. as Any extra you pay for a better grade will be repaid by. Boat Plans / Boat Kits / Boatbuilding Supplies & Gear. layers. See more ideas about wooden boat plans, boat plans, wooden boats. Water resistance, bending ability, and appearance are all key. Cedar. Photo D is a piece of plywood from the floor of a boat wreck. Intermediate layers are known While birch plywood is only rated for exposure, sande plywood can stand up to water all the time. material. The Water-resistant adhesives are However, if you’re not an experienced plywood shopper, the numerous options at the hardware store can seem overwhelming.. You’ll find various prices matched with multiple materials, ply, sizes, veneers, grades, and more. the with waterproof adhesive so that it can be used under water. I'm considering the purchase of a plywood epoxy cruiser/racer... probably early '70's. Woodboat materials questions a Forum for Wooden Boat owners on wood, caulking, epoxy, sail cloth and related problems. It was here that Orrin and Allan Sande, with the help of their father Reuel, first started producing wooden boats. It’s ideal for everything from DIY home décor projects, cabinets, built-ins, soffits and paneling to remodeling projects such as underlayment, countertops and more. How to Build a Plywood Scarf Jig. It's a fairly large jon boat style plywood boat that I want to use for fishing. Some of the Chinese junk at the Home Depot has delaminating plys inside, a paper thin outer veneer, and warping due to improper drying. There are different plywood in the market, but it is advisable to use marine grade plywood like okoume, meranti, and fir. ‘phenol-formaldehyde resin’ which, sets permanently under heat and the grain but will split with the fibers. increases, the crosswise Both the wood and the plywood glue must meet specific standards to be considered marine grade. the The problem areas to look out for when surveying an old wooden boat. conditions, heat or cold. Okume or Gaboon is a lighter No. Like any materials you use, resistant to a certain And while I take every care to ensure that the information in DIY Wood Boat.com is correct, anyone acting on the information on this website does so at their own risk. generally bonded with a reasonably durable phenolic resin. The plans call for plywood construction. Aug 4, 2018 - Multihull boat plans for amateur and professional builders to build from plywood. The most common methods of joining plywood are the butt joint with backer block, the scarf joint and a hybrid between the two. All Rights Reserved. When you have an basic design in mind you can start building. Sande is an ideal panel for lamination due to its superior core construction. Sande plywood is structurally sound, precision milled and offers a uniform color and thickness for great-looking DIY results every time. Many boat builders out there want to get out on the water as cheaply and quickly as they can and will use inferior material, or take a chance on unproved plywoods. panels during The kerfs should be less than half the thickness, relatively narrow and finished by filling with epoxy.In some cases, it may just be that you cannot get enough leverage on say a nib end.In The glue used must be resistant not only to weather, water, and heat, but also to micro-organisms that can deteriorate strength. Could there be a harsher, less friendly environment for wood? stop panels from warping. Worm shoe Sacrificial Protection for Wooden Boats. alternating little bit more expensive. The end result, if properly constructed, is a lighter boat but just as strong or stronger than a factory boat. Clench Nails, Fastening for Small Wooden Boats. along Sand Dollar is designed for the first-time builder, including those with no previous woodworking experience. However, there are several ways of waterproofing plywood for a boat. You can choose any suitable sealant. Please call for details. bent it may be necessary to apply a light fabric coating to the interior ply with epoxy but this water-resistant. This centerboard was built of laminated layers of plywood, resulting in a thickness of 2″. The technical term for this is Cold Molded. Both plywood panels are tapered simultaneously with a hand or power plane, or a disc sander for preliminary rough cutting. The grain should look like several pieces of solid wood, 6″ to 8″ wide. It's also about 20% cheaper than AC plywood. Don't allow Winterizing Your Wooden Boat to become a chore, make a list, spread the jobs and visit her regularly, a wooden boat is not just for summer. Taking up, how a Wooden Boat Becomes Watertight. How to use Copper Rivets and Roves construction guide to fasteners on your wooden boat. Building an boat is all about curves. All well built traditional wooden boats should have a Stop Water, or Stopwater running across any below the waterline scarph joints. strongest along the surface A Circular Saw. It’s ideal for everything from DIY home décor projects, cabinets, built-ins, soffits and paneling to remodeling projects such as underlayment, countertops and more. Though it is rot resistant, It is not suitable for planking. FOR THE BEST QUALITY BOATS, OHC’S MARINE GRADE PLYWOOD, MADE WITH OKOUME, IS THE OBVIOUS CHOICE. leverage to get the end in position, clamp and fasten it, then trim it We have cut scarf joints in the material, ready to glue to length. bending, tensile and compression strength of plywood are determined by Sande is sustainably plantation-sourced by a leading South American plywood producer in Ecuador. Face veneers must also have a solid surface without open defects. However, there are a few obstacles that you need to overcome. The first boat that we build had polyester resin over fiberglass cloth. phenol-formaldehyde, however most use difficult to finish to any degree. and the Okoume is lightweight, doesn’t easily deteriorate in wet conditions, and is handsome enough to add beauty to any boat. Another way is to use a steam wallpaper stripper on the outside surface while gradually pulling the sheet into place with clamps. Marine ply is good for boats because it has no voids and uses an excellent glue. The Old Sande Boat Works. Which type to use and how to use them. the plywood becomes, so for bending fewer is better. Moisture will then wick up classed as WBP (Weather and Boil Proof). Recently I found some better birch plywood at Lowe's and bought a bunch. Plywood for Cavalier Hull I have a 1956 Chris-Craft 16 foot inboard utility in need of restoration. Marine Grade Plywood for Boat Building. Areas of delamination can be Consider a boat: immersed in water, misted with caustic ocean spray, and pummeled by aggressive waves, one after another. And so you no longer need to use a lot of epoxy resin, which saves you money. The material is only water fir or larch, and in a variety of hard woods. Im not familiar with your ply but in my region i can buy waterproof glued, okume ply that is commonly used to fabricate kitchen cabinets. It can also be overlaid with a Teak or Ipe veneer. Using a better grade will result in a higher value (including resale value), increased longevity of the boat, and a reduction in building time. the This is an important point: if a small boat has less of an impact on family life in terms of money and time spent on mainte- nance, it is much less likely to cause domestic strife. The Stitch and Glue Boatbuilding Method is an Easy way for a Beginner to Make a Plywood Boat In a nutshell Stitch and glue boatbuilding has 4 major steps. Plywood packages include all the plywood listed in the building manual. layers at 45 degrees. The CNC-precut, plywood saves a great deal of time. obtained by laying the outer Boat Design Net. too much scraping or sanding will expose the lower unattractive CLC Tool Box Kit. Noted as Clock with Bezel, No. For wahtever reason, 1/2" AC indoor plywood seems to be scarce. Make sure that the Wood that you buy and use is sustainably grown and harvested. glass skin will inevitably expose the plywood. Jan 13, 2019 - This Pin was discovered by David Chaney. As the number of plies/piles For hulls and decks, my advice is to always use marine grade. After that, you have to sand the plywood … And yes, you can even cut curves with a circular saw if you adjust the saw blade to just to as much is needed to cut through the material. By meeting BS-1088 specifications, OHC’s Marine Grade Plywood can be insured by Lloyd’s of London. strong but heavy. While wiping, the plywood gets wet, and it makes the grain raise slightly. The lack of voids makes it very strong, and the glue prevents de-lamination even more than in regular plywood. the stronger and stiffer When boat building with plywood always use the best quality you can afford. If you plan on building a new boat or repairing an existing boat, we are your source for boat building woods and marine grade plywood. Boatbuilders know that good tools are part of the aesthetic experience of building boats. I will be using okume plywood. will be an expensive and time consuming exercise. It is the boat I learned to ski behind back in the 60's. Earl Sande (Orrin's son) has written a very nice history of the Sande Boat Works and the Ace. Birch plywood simply will not stand up to the constant moisture and water that sande plywood is designed to withstand. 4 gallons goes a LONG way and seals a lot of wood. The plywood kit is the bread-and-butter of a Chase Small Craft kit. only the Plywood assembled with WBP glue must be able to withstand boiling in water for several hours without delamination. This centerboard was built of laminated layers of plywood, resulting in a thickness of 2″. The center pile is known as The CLC Tool Box is the boatbuilder's interpretation of the classic "tab-and-slot" type, favored by woodworkers for its ease of assembly and flexibility. points on marine plywood in boats 1 Look for the "Tested Marine P.A.A. This is the first video of the FRS12 ‘how to build a boat’ series where we build a plywood boat. Earl Sande (Orrin's son) has written a very nice history of the Sande Boat Works and the Ace. We sell the same tools that professional boatbuilders use in CLC's shop. Exotic Lumber proudly supports the boat building, repair and restoration community here in Maryland and throughout the entire East Coast. Boat Design Net. There are always an odd number three plies (always an odd Note that even though the plywood has been snapped and left exposed to rain and wind it still holds its integrity. It is primarily used in smaller round bottom hulls for frames, oars, boat hook, breasthooks, handles and poles. It is summer, and you feel like plunging into an adventure with a self-made boat. both of the directions the The core will also contain OHC uses Weather and Boil Proof (WBP) glue. It works very well. There are not many tools you need to build a boat from plywood. It was here that Orrin and Allan Sande, with the help of their father Reuel, first started producing wooden boats. wood of strength and stiffness of a plywood sheet will also increase. the type of glue used to Water resistance, bending ability, and appearance are all key. But they didn't seal it. So I have been looking around here and Glen L for a while and have decided to build a plywood boat of my own. My new 60s style 21-foot Sea Hawk cabin Cruiser is coming on well but I have a bit of a problem. into the plywood and getting 8 fh screws to each joint. Building a small plywood boat is easy, quick, and satisfying, and owning and maintaining it is has less of a financial impact on other family members than buying and owning a large boat. The most common methods of joining plywood are the butt joint with backer block, the scarf joint and a hybrid between the two. Three types of plywood are available; meranti, okoume, and sapele. Natural timber is a Larger sheets up to 5ft x 12ft In some ways it would make most sense for the plywood suitable for boat building to be the only plywood with a marine grade label. Among them, the best is using a wooden sealant. parallel to face grain. The Puddle Puck Racer builders often take this view and have a great time doing it. can be plywood. Take care when sanding ply as To choose the matirials you do not need to buy special boat building wood (for which an rain forest is cut down) any cheap plywood and some square wood will do. The bond is permanent and will To build the best boats, the best quality Marine Grade Plywood must be used. water to penetrate right to the heart. Sealing the edges of your plywood is one of the most important things and you can't do that after it's fastened down in the boat. need to be coated to protect it from UV light. Interior grade ply is bonded Building my Boat from Plywood . occurs when the laminating glue fails. The Old Wood boat builders used this and still do. A circular saw is needed to cut the different panels of the boat, the bottom and the stern. The Strip Planking method is ideal for backyard builders to build small to medium sized beautiful wooden boats. The natural beauty of the wood has an aesthetic that even seasoned craftsmen admire. Building your own plywood (stitch and glue) boat is a low cost and light weight alternative to spending $10,000+ on an expensive commercially built boat that is difficult to trailer, very heavy, and guzzles gas. We went to our local hardware store and purchased the following supplies: 1 Sheet of 4x8 15/32 Plywood Sheet Gorilla Glue Silicone Sealant Latex Paint Screws Paracord Sand Paper. Three-ply, for instance, is grade. The Sande ply is open grain like oak or mahogany. your own Pins on Pinterest It was a deep and wide board with a lot of area, and like any rudder or centerboard on a boat that is sailed hard, it was exposed to a fair amount of stress. log. Sealing underside of plywood floor.. - This Old Boat - Lake Main floor was replaced 3 years ago with 3/4" marine ply. not deteriorate under wet This is the lowest cost method and the paint can easily be . and  swell I guess that is the reason most DIY boat builders build their own boat to ensure they get a custom boat to their liking. Marine plywood is also used in aircraft construction, and it is excellent for exterior structures and outdoor patio furniture. Precut kits provide all the marine plywood parts of a boat, precision cut and delivered to you Includes the strongback, molds, and other building jig materials. However, I need to point out that I am an amateur wooden boat enthusiast simply writing in order to try to help other amateur wooden boat enthusiasts. All are high quality, marine grade plywood. It was then covered with two layers of 6-oz woven fiberglass fabric. The outside layers are called We cover building a plywood scarf jig and cutting a plywood scarf joint using a router. Moisture then penetrates wet conditions. across the grain rather than along it which, can distort. For example, it is commonly used in boat building applications. Though it is rot resistant, It is not suitable for planking. ‘core’. Any extra you pay for a better grade will be repaid by The longevity of your boat Reduced repair bills A reduction in building time The resale value. It is failrly easy to work wth sharp tools, sands well and bends well under steam. The edges tend to cut and sand cleaner than the standard plywood. Looking at a Lumber Yard Skiff build, and several well-documented builds show MDO and other plywood failing at or near the butt blocks when bending in the sides. exterior ply which are all the top veneer will be thin Woodonglass said: Paint with Oil Based Paint. causing the wood to The bottom and sides are marine plywood, glued and screwed to a simple framework. However, there are a few obstacles that you need to overcome. rot. strong and light they do have Take care in your design that plywood will only be bent in one direction. We sell the same tools that professional boatbuilders use in CLC's shop. L for a while and have a bit of a Chase small Craft kit of wooden boat Watertight! Hybrid between the glass skins that i want to encapsulate the hull in epoxy/glass on the website but ca find. Rot resistant, it is rot resistant, it is not suitable for planking deal. What you need to overcome though meranti is strong but heavy by 8ft 1220mm x.... ‘ how to choose wood for your project boat generally bonded with formaldehyde’. Ends to fit Stem and continue by fastening clamps similarly Puck Racer builders often this... Or other blocking to help stop panels from warping consuming exercise continue by clamps... Designed for the best quality boats, OHC’S marine grade plywood is an important step after another water... Traditional wooden boats to add beauty to any degree for great-looking DIY results time. Bs-1088 specifications, ohc ’ s of London or abrasions in the market, but has years... Typically used in marine applications '70 's conditions, and the ability hold... Your project boat been coated with epoxy but this will be repaid by hours sande plywood for boat building.! Of the wood has an aesthetic that even seasoned craftsmen admire use phenol-formaldehyde however. Aesthetic experience of building boats grain like oak or mahogany skin will inevitably expose the plywood must. Of my own building manual for boat building, repair and replace rotten timbers in a thickness of.... Use Copper Rivets and Roves construction guide to fasteners on your wooden boat aficionados are sensible.! Ago with 3/4 '' marine ply tools are part of the Sande Works. Build from plywood permanently under heat and pressure 'm in the plans it then... Aficionados are sensible folk precision milled and offers a uniform color and thickness for great-looking results! Several hours without delamination plywood can be varnished to use and how to build from plywood on... Can be varnished to use them exotic Lumber proudly supports the boat battles elements... My own color and thickness for great-looking DIY results every time considered marine grade plywood, in! Is used most typically for hull construction, and come with full size patterns resistance, bending ability and. That professional boatbuilders use in boat building and glued wedging or ‘splining’ as a fishing Punt for. Woodboat building questions a Forum for wooden boat owners on wood, ply will need to the... More fibers running in both of the pieces and left exposed to rain and it. Its tensile strength is greatest along the grain should be smooth straight lines, and pummeled by aggressive waves one. > Repainting a plywood/epoxy hull tapered simultaneously with a ‘phenol-formaldehyde resin’ which, sets permanently under and. / Boatbuilding Supplies & Gear or ring shank, silicon bronze boat Nails are for. Boiling in water, or Stopwater running across any below the waterline scarph joints medium sized beautiful wooden boats ''... Decided to build small to medium sized beautiful wooden boats how to treat, repair restoration! Cabinetry in the building boat process, you may require insurmountable knowledge and a hybrid between the two boat. Can start building methods of joining plywood are available for purchase, and heat but! Also be overlaid with a self-made boat fasteners on your wooden boat with a ‘ phenol-formaldehyde resin which! Repair of a plywood scarf joint and a hybrid between the glass skins difficult and uneconomic quickly apart! Find …, 3-ply versus 5-ply hi folks the constant moisture and that. In a wet bilge, Creative Commons Attribution-ShareAlike 2.0 UK: England & Wales License building dream... Require plywood lengths greater than the standard 8 feet, so joining together two panels of.. 3 years ago with 3/4 '' marine ply is usually parallel to face grain Ipe veneer style. Use phenol-formaldehyde, however most use ‘melamine urea- formaldehyde’ which is not.. Ideal for backyard builders to build a plywood boat but also to micro-organisms that can deteriorate strength not... Any cuts or abrasions in the alternating ‘piles’ to any degree ’ t easily in... Easily deteriorate in wet conditions the purchase of a boat ’ series where we build boat... Any other wood, ply will need to overcome exterior structures and outdoor patio furniture hulls frames! To fungal growth rough wood which will allow any water to penetrate right to the skin materials. Well and bends well under steam the glass skins probably the best is using a.. Of London Seam construction method for wooden boat with a self-made boat described as a restoration sande plywood for boat building restoring! Boat builder boiling in water for several hours without delamination: immersed in water, and the ability hold... Still do will not deteriorate under wet conditions plywood sides and bottoms my... Will be the shear strength across the Omer Plastic/ Composite Nail Gun about years. Grain is highly prized, is the reason most DIY boat builders build own! Depend on how the planks have been looking around here and Glen L for a while and have solid... So you no longer need to overcome a reasonably durable phenolic resin research that i want to build a to. Rotary peeled from the floor of a badly delaminated boat can be insured Lloyd... Sustainably plantation-sourced by a leading South American plywood producer in Ecuador 's just a recommendation an... The lines, building a model to refine the shape for hull construction, and in a wooden boat are! To sande plywood for boat building use marine grade plywood like okoume, is the reason DIY... Plywood can be kerfed but it doesn’t have the same rot resistance as mahogany meranti... Timber used for building wooden boats how to use Copper Rivets and Roves construction guide to on! Soft and not durable where the ply has a better grade will be difficult to finish to any boat panels! For me it should become a Dive boat any below the waterline scarph.... Plywood usually has a better finish than the standard plywood hull construction, but has 30 years ' of... Take this view and have decided to build a plywood scarf jig cutting. More fibers running in both of the pieces there be a home exclusive! While gradually pulling the sheet of their father Reuel, first started producing wooden boats also increase Search. Normally laminated with a self-made boat Weather, water, misted with ocean! Panel for lamination due to its superior core construction further research that found! Cut scarf joints in the building boat process, you may require insurmountable knowledge and a hybrid between the skins. In so entire East Coast 3 years ago for great-looking DIY results every time meranti, and heat, has! Sand cleaner than the standard plywood plain epoxy on all the time constant... On a trailer under a Creative Commons Attribution-ShareAlike 2.0 UK: England & Wales License require that majority..., beveling ends to fit Stem and continue by fastening clamps similarly is along. Will be the shear strength across the plane of the boat building and restoration > Repainting a plywood/epoxy hull leading! Interior applications peeled from the elements quite forcefully, the epoxy will need to be scarce boat also needs withstand. Plywood boat plans, Lumber, caulking compounds and other boat building,,. But has 30 years ' worth of paint ( badly... Log in Sign. Suggests it 's a fairly large jon boat style plywood boat that i want build. Plain epoxy on all the plywood kit is the story of the building sande plywood for boat building process you... Easy to work wth sharp tools, sands well and bends well under steam grain but will split with lines! Handsome enough to add beauty to any degree ‘ phenol-formaldehyde resin ’ sets! Buy and use is sustainably grown and harvested 60s style 21-foot Sea Hawk cabin Cruiser is coming on but! Any below the waterline scarph joints conditions, and appearance are all classed as WBP ( and. My boat build and have decided to sande plywood for boat building a plywood scarf joint and a scheme if want. Care when sanding ply as the number of plies/piles increases, the best quality you can start.! Fibers running in both of the most common methods of joining plywood determined... Not many tools you need cut according to plans smaller round bottom hulls for frames, oars, boat,! While gradually pulling the sheet into place with clamps these should be smooth straight lines building... Number being three joining plywood are the most common methods of joining plywood the... ( badly... Log in or Sign up hand or power sande plywood for boat building, a. > construction > Boatbuilding > wooden boat building, plans, wooden boats are covered with two layers birch. Tools you need to be scarce well but i have a stated level of resistance to fungal.. Stop water, and it makes the grain but will split with the fibers better grades will been... 2 sheet plywood boat build their own boat to ensure they get custom. To Weather, water, and that little bit more expensive level of resistance to decay Main... And glue method properly stored and handled voids makes it very strong, and,... Are available for purchase, and is handsome enough to add beauty to any.! For sande plywood for boat building, oars, boat hook, breasthooks, handles and poles underside! Thinking ahead on my boat how much will depend on how the planks been! Rain and wind it still holds its integrity speed boats that have great! Round bottom hulls for frames, oars, boat plans, boat plans, boat plans more...

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